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Focus On 11th Vision Awards
American Tech:模组化插件机ATS3030
材料来源:The 11th Vision Awards           录入时间:2017/5/9 11:41:44

参赛公司:American Tech - 美亚电子
       参赛类别:装配工具
       获奖名称:远见奖 - Vision Award


模组化插件机ATS3030

ATS3030 Modular Machine insertion (MMI)

立足于SMT行业,深耕细作之下诞生了具有美亚知识产权的模组化插件机(MMI)ATS3030。它具备一系列的设计亮点:创新性、降低成本、提高质量、增加效率、可靠性、安全性、节能环保……

ATS3030真正运用机械手工作站原理进行插件生产流程控制(专利技术智能按压插件),将吸取机制与按压机构分离,达到泛用效果;同时避免生产不同产品而定制不同插件头,大大降低生产成本提高质量及效率。

主要机构为两组交替联动机械臂,4工位生产配置,4个贴装头可实现同时吸取多个相同或不同的零件,因此缩短行程时间,大大提高速度及生产效率;独立升降平面复压插件时使用电流标定力矩模式,贴装时可有效保护PCB不受压应力破坏。

不用更换吸嘴、夹爪即可生产不同产品,泛用性大,投资效益高;可兼容配合多种入料方式(振盘、飞达、管料和Tray),双边供料增加效益;可插零件种数可扩充数百至上千种完全泛用。

零件采用6组相机识别定位(PCB定位、针脚定位、元件定位);可离线预先建立标准的零件数据库,实现快速便捷的编程,减少换线编程时间;以标准化工作站形式取代人力,弹性调配,适合少量多样产品,真正达到自动化线性生产的便利性。(SMTC@ACT)


图解:美亚电子自动化解决方案业务总经理助理张永泰先生代表上台领奖留念。图片来源:SMT China

In recent years, the escalating problem of “labor shortage” has led to rapid increase of both energy and labor cost for manufacturers and business. At the same time, driven by the Internet economy and changing consumer behavior, shorter delivery lead time and faster response ability is becoming the key success factors for manufacturers. With increasing competition and continuous manufacturing challenge, a new round of industry revolution is emerging worldwide. “Industry 4.0”, “Made in China 2025” are all conveying the same goal and concept: to improve industry productivity and technology, enhancing manufacturing capability and by bringing the industry competition to a higher level, via the application of digital information technology and the utmost priority for manufacturers today.

In PCBA irregular-shape component manual insertion (DIP) highly manpower relied process, American Tec’s Automation Solution Department has developed a bran-new concept and automatic system (MMI: Modular Machine insertion) seamlessly integrating with electronics manufacturing process of today by application of new technology to solve component manual insertion “ labor shortage” and help customers to improve manufacturing flexibility, improve quality, reduce cost so as to help them attain long-term competiveness and the adoption of real smart manufacturing.



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